Ceramic Tile Lined Pipes have very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe and gives a very smooth surface.
Characteristics and Production Technology of Ceramic tile lined pipe
Ceramic tile lined pipe using ceramic-metal composite production technology principle, with Al2O3 as raw material.
The Ceramic Tiles could protect Industrial Components against abrasion, impact wear and high temperature of above 1000°C. Standard Flat Tiles of Square & Rectangular Shape having thickness of 6 to 50 mm, with or without central hole are available.
Special Corundum ceramics made of rare metal oxides as solvents and sintered at high temperature by 1730 ℃ through bonding, welding, mosaic, riveting and socket technology, a variety of wear-resistant ceramic pieces, block brick materials in the pipe wear surface, so as to form a surface with excellent wear resistance, and the matrix is still using the composite pipe of ordinary metal.
- the use of tools to remove the surface of steel body clean.
- the raw materials can be used even after mixing.
- by the professional staff of the ceramic tube paste,
- to ensure that the phenomenon of the wrong side of the porcelain,
- ceramic tube surface to form a smooth surface.
- after passing the test storage.
Ceramic tile lined wear-resistant Features:
Ceramic tile lined pipe is our company to absorb similar products at home and abroad on the basis of advanced technology developed a shell for the steel body, within the wear-resistant ceramic tube of the new composite pipe products, with high wear resistance long service life And so on...
A new ceramic tip shape for a ceramic tile lined pipe
A conventional ceramic tip was arranged with a certain gap between tips in a steel pipe so that the pipe was damaged at the gap before the tip was worn out. The newly developed ceramic tip has a shape with no straight line portion parallel to the transport direction so that the steel pipe is protected until the tip is worn out.
Advantages:
- Superior wear resistance
- Chemical and impact resistance
- Erosion acid, alkali resistance
- Smooth inner wall
- Easy installation
- Longer service lifetime
- Competitive and reasonable price
- Saved maintenance time and expenditure
The tailings that are in the pipeline hydraulic transport,wich are the phenomena known as the wear abrasion,fatigue,impact.
Have seen that,the use of a tube is 6mm in lenght,the pipe wall thickness was 20mm,and after 8 mounths of using,the bottom is correded till the pipehas 1mm of thickness.
The pipe lined by Sunny Steel has the advantage of the 3mm to 4mm of thickness after 12 mounth of use, ten times more than life to the pipe.Guaranteed protection against abrasion.
The direction of alignment of ceramics in zig zag,have excellent resistance tc friction of abrasive agents such as sand,gravel,gravel,tailings with solid particles,scale,coal,pulp, tailings from phosphate,salt slag, sludge,ash,..
The wear resistant ceramic tile lined pipe feature:
Wear resistant ceramic lining is AL203 as the main material, with rare metal oxide as solvent, after more than 1700℃ high temperature roasting to special ceramic, embedded into rubber , polyurethane or mild steel for the purpose of low to moderate impact and highly abrasive sliding application.
The ceramic lined pipe has a characteristic in its new shape of a ceramic tip for which we have applied for a patent.
Suggested usage of the ceramic tile lined pipe and fittings:
The use of Ceramic tile lined pipe and fittings is ideal in services that are prone to erosive wear, and where standard pipe and fittings would fail within 24 months or less.
Ceramics with very low friction factor at low impingement angles decreases the abrasion of materials maximally. Its low density makes it easy to carry and install.
These ceramic lined fittings include elbows, bend, reducers and T pipes are bonded with the abrasion resistant alumina or ZTA ceramic tiles into the inner wall of the carbon steel pipes/elbows with strong-high-temperature resistant adhesive, thus form a firm abrasion resistant layer.
This method mainly applied in the pneumatic&hydraulic conveying system and it can be applied in almost all kinks of pipe fittings like coal powder conveying pipes and elbows,dusting,ash, slag removing pipes ,elbows,reducer,T pipe and cross pipe, even laterals, mining slurry conveying pipe fittings and so on. Almost no limitation for the the diameter of the pipe fittings.
The wear resistant ceramic lining steel pipe feature
- The ceramic pipe lining of hydraulic and pneumatic conveying transport has efficiency and economy,especially in steel tubes.
- Where they have great advantages, increasing the time of life.
- Therefore these sites,the curves,are lining internally against abrasion,including the firt segment straight after leaving the region.
A conventional ceramic tip was arranged with a certain gap between tips in a steel pipe so that the pipe was damaged at the gap before the tip was worn out. The newly developed ceramic tip has a shape with no straight line portion parallel to the transport direction so that the steel pipe is protected until the tip is worn out.
THe tailings that are in the pipeline hydraulic transport,which are the phenomena known as the wear abrasion,fatigue,impact.
Have seen that,the use of a tube is 6mm in lenght,the pipe wall thickness was 20mm,and after 8 mounths of using,the bottom is correded till the pipe has 1mm of thickness.
The pipe lined by Dahua has the advantage of the 3mm to 4mm of thickness after 12 mounth of use.
The direction of alignment of ceramics in zig zag,have excellent resistance tc friction of abrasive agents such as sand,gravel,gravel,tailings with solid particles,scale,coal,pulp, tailings from phosphate,salt slag, sludge,ash,..
We are sure that from pure-hearted cooperation we can establish good relationships. Feel free to contact us, we are sure to satisfy you with our professional information, top quality products, best price, and efficient services.
A cross section of a steel pipe after 1 year of used
The ceramic alumina pressure has superior performance against abrasion,wich has five times more resistant than the conventional ceramic. If the objective is protection of components and reduced maintenance costs,the correct application of anti-abrasive lining led immediately to track the economy. If the objective is protection of components and reduced maintenance costs,the correct application of anti-abrasive lining led imediately to track the economy. The ceramic pipe lining of hydraulic and pneumatic conveying transport has efficiency and economy,especially in steel tubes.Where they have great advantages, increasing the time of life.
Suggested Usage of the Ceramic Tile lined pipe reducering:
| Ash Pipe & Elbows | Add-Mix Transport Lines | Coal Piping Clinker Chutes |
| Chutes | Coal Conduit Lining | Coal Handing Chute Lining |
| Fan Lining | Pulverizer Housing Liner | Coal Mill Pulverizer Cone Lining |
| Bumer Feed Pipes | Classifer Cone Lining | Cullet Chutes & Hoppers |
| Cyclone Lining | Downcomer Pipe Lining | Coal Mill Exhauster Lining |
| Fan Housings | Drag Convey or Lining | Coal Mill Pulverizer Lining |
Metals have good ductility but poor resistance to abrasion - which means that abrasion prevention is required when metal pipes are used in high-temperature fluid catalyst service. On the other hand, ceramics possess great hardness and abrasion resistance, but they are brittle. Metal Ceramic double pipe is a hybrid pipe using metal as an outer pipe and a ceramic material for inner pipe segments, applied together to utilize the two materials' advantages. Hence excellent wear-resistance and good corrosion resistance of the ceramics and high strength and toughness of metal can be well combined to get a comprehensive advantage of wear-resistance, corrosion-resistance and anti-scaling. They are suitable for applications in heavy wear working conditions.
Ceramics are among the hardest materials available and provide ultimate wear resistance in piping. In high wear applications, ceramic lined pipes have been demonstrated to be cost-effective by increasing service life and reducing maintenance costs. Sunny Steel supply ceramic lined abrasion resistant steel pipes to your custom dimensions and budget. Our ceramic linings are the highest quality materials available to ensure that we provide the most cost-effective solutions for our clients.
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